{"id":2941,"date":"2023-10-26T14:18:57","date_gmt":"2023-10-26T11:18:57","guid":{"rendered":"https:\/\/atateknikhirdavat.net\/ata1026\/2023\/10\/26\/torna-tezgahinda-delik-tornalama-rehberi\/"},"modified":"2024-02-13T16:39:48","modified_gmt":"2024-02-13T13:39:48","slug":"torna-tezgahinda-delik-tornalama-rehberi","status":"publish","type":"post","link":"https:\/\/atateknikhirdavat.net\/ata1026\/blog\/torna-tezgahinda-delik-tornalama-rehberi\/","title":{"rendered":"Torna Tezgah\u0131nda Delik Tornalama Rehberi"},"content":{"rendered":"
<\/div>

Torna tezgah\u0131nda delik tornalama, i\u015f par\u00e7as\u0131n\u0131n i\u00e7 y\u00fczeyinde deliklerin i\u015flenmesi i\u00e7in kullan\u0131lan bir tekniktir. Bu s\u00fcre\u00e7te, uygun olmayan kesme kuvveti<\/strong><\/span><\/a> ve tala\u015f tahliyesi problemleri i\u015fleme kalitesini etkileyebilmektedir. Bu yaz\u0131m\u0131zda delik tornalama i\u015flemine etki eden fakt\u00f6rlere g\u00f6re, pratik optimizasyonlar \u00f6nerece\u011fiz.<\/p>\n

\"\"<\/a><\/h2>\n

Delik Tornalama Nedir?<\/h2>\n

Bu i\u015flem, torna tezgah\u0131nda i\u015f par\u00e7as\u0131n\u0131n i\u00e7 deli\u011fini geni\u015fletme veya bo\u015f alanlar\u0131n\u0131n i\u015flenmesi i\u00e7in kullan\u0131lan teknik bir terimdir.<\/p>\n

Delik Tornalama ve Delik \u0130\u015fleme Aras\u0131ndaki Farklar<\/h2>\n

Bu i\u015flem ayn\u0131 zamanda delik i\u015fleme olarak da adland\u0131r\u0131lmaktad\u0131r. Ancak tornalama tak\u0131m\u0131<\/strong> i\u015fleme tak\u0131m\u0131ndan boyut olarak farkl\u0131d\u0131r. Tornalanm\u0131\u015f delik, i\u015flenmi\u015f deli\u011fe k\u0131yasla daha b\u00fcy\u00fck ve daha s\u0131\u011fd\u0131r. Genellikle delik i\u015fleme, k\u00fc\u00e7\u00fck ve derin delikler elde etmek i\u00e7in kullan\u0131lmaktad\u0131r.<\/p>\n

Ayr\u0131ca, delik tornalama tak\u0131m\u0131n\u0131n sap\u0131 kare \u015feklindedir. Torna tezg\u00e2h\u0131n\u0131n tak\u0131m tutucusuna<\/strong><\/span> <\/a>yerle\u015ftirilip kullan\u0131l\u0131rken, delik i\u015fleme tak\u0131m\u0131n\u0131n sap\u0131 konik veya yuvarlak d\u00fcz sapl\u0131d\u0131r. Makinenin miline tak\u0131larak kullan\u0131lmaktad\u0131r. \u0130ki tak\u0131m\u0131n da birbirinin yerine kullan\u0131lmas\u0131 m\u00fcmk\u00fcn de\u011fildir.<\/p>\n

\"\"<\/h2>\n

Delik Tornalama \u0130\u015flemini Etkileyen Fakt\u00f6rler<\/h2>\n

Tornalama i\u015fleminin kalitesini ve i\u015flem sonucunu etkileyen bir\u00e7ok fakt\u00f6r vard\u0131r;<\/p>\n

    \n
  1. D\u0131\u015f tornalamada, CNC tornalama par\u00e7as\u0131n\u0131n uzunlu\u011fu ve tak\u0131m tutucusunun boyutu tak\u0131m asma mesafesini etkilemez b\u00f6ylece tak\u0131m se\u00e7imini s\u0131n\u0131rland\u0131rmaz. Ancak delik tornalama<\/strong><\/span><\/a> ve delme i\u015flemlerinde<\/strong> <\/span>delik derinli\u011fi tak\u0131m\u0131n asma mesafesini belirler, i\u015f par\u00e7as\u0131n\u0131n delik \u00e7ap\u0131 ve uzunlu\u011fu tornalama kesici tak\u0131m\u0131n\u0131n se\u00e7imini s\u0131n\u0131rlar. Uzun asma mesafeleri hem salg\u0131 hem de titre\u015fim gibi problemlere yol a\u00e7maktad\u0131r.<\/li>\n
  2. Kesme kuvveti de \u00f6nemli bir fakt\u00f6rd\u00fcr. Verilen delik tornalama ko\u015fullar\u0131 (par\u00e7a \u015fekli, boyutu, ba\u011flama tipi) i\u00e7in kesme kuvvetinin y\u00f6n\u00fc ve b\u00fcy\u00fckl\u00fc\u011f\u00fc, tornalama i\u015flemi esnas\u0131nda titre\u015fimi en aza indiren ve i\u015fleme kalitesini artt\u0131ran bir fakt\u00f6rd\u00fcr. Y\u00fczeysel kuvvet, tak\u0131m\u0131 a\u015fa\u011f\u0131 do\u011fru itmeye \u00e7al\u0131\u015f\u0131r ve tak\u0131m\u0131 merkez \u00e7izgisinden uzakla\u015ft\u0131r\u0131r. Tornalama deli\u011finin \u00e7ap\u0131 k\u00fc\u00e7\u00fck oldu\u011funda, tak\u0131m ile delik duvar\u0131 aras\u0131ndaki m\u00fcdahaleyi \u00f6nlemek i\u00e7in arka a\u00e7\u0131 yeterince b\u00fcy\u00fck olmal\u0131d\u0131r.<\/li>\n
  3. Yetersiz tala\u015f tahliyesi, yanl\u0131\u015f sabitleme, kesici u\u00e7 veya tak\u0131m a\u00e7\u0131s\u0131 hepsi \u00f6nemli fakt\u00f6rlerdir.<\/li>\n<\/ol>\n

    Problem Olu\u015fturabilecek Fakt\u00f6rler Nas\u0131l Optimize Edilir?<\/h2>\n

    1- Se\u00e7ilen Tak\u0131m\u0131n U\u00e7 Yar\u0131 \u00c7ap\u0131<\/h3>\n

    Delik tornalama i\u015fleminde k\u00fc\u00e7\u00fck k\u00f6\u015fe radyuslar\u0131 ilk tercih olmal\u0131d\u0131r. Kesicinin burun yar\u0131\u00e7ap\u0131n\u0131 artt\u0131rmak, radyal ve te\u011fetsel kesme kuvvetlerini artt\u0131rd\u0131\u011f\u0131 gibi titre\u015fim riskini de beraberinde getirir. Burun yar\u0131\u00e7ap\u0131n\u0131n, kesme derinli\u011finden biraz daha az olmas\u0131 gerekti\u011fini bilirsek se\u00e7im esnas\u0131nda faydal\u0131 bir ipucu olarak kullanabiliriz.<\/p>\n

    \"\"<\/a><\/h3>\n

    2- Tak\u0131m Kanallar\u0131n\u0131n Se\u00e7imi<\/h3>\n

    Tak\u0131m olu\u011fu, i\u00e7 d\u00f6nme i\u015flemi \u00fczerinde belirleyici bir etkiye sahiptir. \u0130\u00e7 deli\u011fin i\u015flenmesi i\u00e7in genellikle keskin bir kesme kenar\u0131na ve y\u00fcksek mukavemete sahip pozitif a\u00e7\u0131l\u0131 oluk tipli tak\u0131mlar se\u00e7ilmektedir.<\/p>\n

    3- Kesici Tak\u0131mlar\u0131n Kesme Kenar A\u00e7\u0131lar\u0131<\/h3>\n

    Delik tornalama tak\u0131mlar\u0131n\u0131n kesme kenar a\u00e7\u0131s\u0131; radyal, aksiyal ve bile\u015fik kuvvetin y\u00f6n\u00fcyle beraber b\u00fcy\u00fckl\u00fc\u011f\u00fcn\u00fc de etkiler. Kesme kenar\u0131 a\u00e7\u0131s\u0131 ne kadar b\u00fcy\u00fckse, aksiyal kesme kuvveti o kadar b\u00fcy\u00fck olur ve kesme kenar\u0131 a\u00e7\u0131s\u0131 ne kadar k\u00fc\u00e7\u00fckse, radyal kesme kuvveti o kadar b\u00fcy\u00fck olur. Genel olarak aksiyal kesme kuvveti tak\u0131m\u0131n do\u011fru y\u00f6n\u00fcnde oldu\u011fundan i\u015flem \u00fczerinde b\u00fcy\u00fck bir etkisi olmamaktad\u0131r. Bu nedenle daha b\u00fcy\u00fck bir a\u00e7\u0131 se\u00e7mek avantaj say\u0131lmaktad\u0131r. Kesme kenar\u0131 a\u00e7\u0131s\u0131 se\u00e7ilirken 90\u00b0’ye yak\u0131n ve 75\u00b0’den az olmamak \u00fczere bir a\u00e7\u0131 se\u00e7ilmesi \u00f6nerilir. Aksi takdirde, radyal kesme kuvveti<\/strong> ivmeli bir \u015fekilde artabilmektedir.<\/p>\n

    \"\"<\/a><\/h3>\n

    4- S\u0131kma-Ba\u011flama y\u00f6ntemi<\/h3>\n

    Kesici tak\u0131mlar\u0131n<\/strong><\/span> <\/a>s\u0131kma g\u00fcvenilirli\u011fi ve d\u00f6nen bile\u015fenlerin stabilitesi, titre\u015fimin b\u00fcy\u00fckl\u00fc\u011f\u00fcn\u00fc ve t\u0131rlaman\u0131n art\u0131p artmayaca\u011f\u0131n\u0131 belirler. Katerin s\u0131kma \u00fcnitesi uzunluk, y\u00fczey p\u00fcr\u00fczl\u00fcl\u00fc\u011f\u00fc ve sertlik a\u00e7\u0131s\u0131ndan gereken gereksinimleri kar\u015f\u0131lamal\u0131d\u0131r. Kater s\u0131kma stabilitesini sa\u011flamak i\u00e7in tak\u0131m s\u0131kma i\u00e7 y\u00fczeyinin y\u00fcksek y\u00fczeyli ve yeterli sertli\u011fe sahip oldu\u011fundan emin olunmal\u0131d\u0131r. Genel olarak desteklenen katerler, vidalarla do\u011frudan tutulan katerlerden daha g\u00fcvenli ve iyidir. Kateri V-yatak \u00fczerine vidalarla s\u0131kmak daha da uygundur.<\/p>\n

    \"\"<\/h3>\n

    5- Efektif Tala\u015f Tahliyesi<\/h3>\n

    Delik tornalama i\u015flemlerinde, tala\u015f tahliyesi i\u015fleme etkisi ve g\u00fcvenlik a\u00e7\u0131s\u0131ndan b\u00fcy\u00fck bir etkiye sahiptir. \u00d6zellikle derin deliklerin ve k\u00f6r deliklerin i\u015flenmesi esnas\u0131nda. K\u0131sa spiral tala\u015flar delik tornalama esnas\u0131nda en ideal tala\u015f tipidir<\/strong><\/span><\/a>. Kolayca at\u0131lmaktad\u0131r. Ayr\u0131ca tala\u015f kald\u0131r\u0131lmas\u0131 s\u0131ras\u0131nda kesici kenar \u00fczerinde b\u00fcy\u00fck bir bas\u0131n\u00e7 olu\u015fmaz. E\u011fer tala\u015f k\u0131sa ise ve tala\u015f kald\u0131rma oran\u0131n\u0131z fazlaysa daha y\u00fcksek makine g\u00fcc\u00fc t\u00fcketerek ayn\u0131 zamanda da titre\u015fimi artt\u0131rm\u0131\u015f olursunuz. E\u011fer tala\u015f \u00e7ok uzun ise tahliye yapmas\u0131 da bir o kadar zorla\u015facakt\u0131r. Tahliye edilemeyen tala\u015flar delik duvar\u0131na bask\u0131 olu\u015fturmaktad\u0131r. Dolay\u0131s\u0131yla kesici tak\u0131m\u0131n\u0131z\u0131n zarar g\u00f6rmesine sebep olabilitesi y\u00fcksektir. Bu problemin en kesin \u00e7\u00f6z\u00fcm\u00fc olarak genellikle i\u00e7ten so\u011futmal\u0131 tak\u0131mlar\u0131n kullan\u0131lmas\u0131 tavsiye edilmektedir. Ek olarak uygun bir kesme s\u0131v\u0131s\u0131 kullan\u0131lmas\u0131 m\u00fcmk\u00fcnd\u00fcr. Unutulmamas\u0131 gereken en \u00f6nemli kural kesme parametrelerinin tala\u015f \u015feklini ve boyutunu do\u011frudan etkiledi\u011fidir.<\/p>\n<\/div><\/div><\/div><\/div><\/div>

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