{"id":185,"count":99,"description":"
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HSS Matkap Ucu ile Delme Operasyonuna Akademik Bak\u0131\u015f<\/strong><\/span><\/h2>\r\n\u0130nsanl\u0131\u011f\u0131n bilgi hazinesinde ortaya \u00e7\u0131k\u0131\u015f\u0131 ve matkap ucunun ilk kullan\u0131m\u0131n\u0131n tarih\u00e7esi prehistorik (tarih \u00f6ncesi) \u00e7a\u011fa kadar uzan\u0131r. \u0130lk insanlar\u0131n ate\u015f yakmak i\u00e7in kulland\u0131\u011f\u0131 ve \u00e7e\u015fitli i\u015flerde yararland\u0131klar\u0131 ta\u015f matkaplar en ilkel matkap \u00f6rnekleri olarak g\u00f6r\u00fclebilir. Modern end\u00fcstriyel s\u00fcre\u00e7lerde helezon matkap (genellikle matkap olarak bilinir) geni\u015f bir kullan\u0131m alan\u0131na sahiptir. Ger\u00e7ek anlamda bir delik i\u015fleme s\u00fcreci aleti olarak karma\u015f\u0131k yap\u0131s\u0131yla helezon matkap yakla\u015f\u0131k 100 y\u0131l \u00f6nce do\u011fdu. G\u00fcn\u00fcm\u00fczde d\u00fcnyada her y\u0131l y\u00fcz milyonlarca matkap ucu t\u00fcketilmektedir. \u0130statistiklere g\u00f6re Amerika Birle\u015fik Devletleri\u2019nde otomotiv imalat\u0131nda i\u015fleme s\u00fcre\u00e7lerinde matkap kullan\u0131m oran\u0131 yakla\u015f\u0131k y\u00fczde 50\u2019ye ula\u015f\u0131r ve bu oran havac\u0131l\u0131k end\u00fcstrisinde daha fazlad\u0131r. Her ne kadar matkap u\u00e7lar\u0131 \u00e7ok yayg\u0131n kullan\u0131l\u0131yor olsa da, delik a\u00e7ma ve i\u015fleme iyi biliniyor olmas\u0131na kar\u015f\u0131n en karma\u015f\u0131k i\u015fleme y\u00f6ntemlerindendir. \u0130\u015fte bu nedenle insanlar matkap ucu geli\u015ftirmek \u00fczerine \u00e7al\u0131\u015f\u0131yor ve delme s\u00fcreci \u00fczerine ara\u015ft\u0131rmalar yapmay\u0131 s\u00fcrd\u00fcr\u00fcyorlar. Mevcut kaynaklardan yola \u00e7\u0131k\u0131ld\u0131\u011f\u0131nda, bu makalede teknik problemler ve tarih\u00e7e ile birlikte mevcut durum ve iki kanalda kaydedilen geli\u015fme e\u011filimi g\u00f6zden ge\u00e7irilmektedir.\r\n\r\n<\/div>\r\n
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<\/span>Ana ara\u015ft\u0131rma alanlar\u0131 ve teknik konular<\/span><\/h2>\r\nSon y\u0131llarda, matkap u\u00e7lar\u0131 ve delme i\u015flemi \u00e7al\u0131\u015fmalar\u0131, matkap ucu imalat\u0131ndaki geli\u015fmelere ek olarak a\u015fa\u011f\u0131daki konulara odaklanm\u0131\u015ft\u0131r:\r\n\r\nMatkab\u0131n matematiksel modeli ve geometrik tasar\u0131m ara\u015ft\u0131rmalar\u0131: Spiral oluklar\u0131 i\u00e7eren, d\u0131\u015f yan, ana b\u0131\u00e7ak ve yatay b\u0131\u00e7ak matematiksel model kurulumu, yatay kesme ve matkap ucu parametrelerinin optimizasyonu, kesme a\u00e7\u0131s\u0131 (da\u011f\u0131l\u0131m\u0131) hesaplamas\u0131 ve kontrol\u00fc, matkap yap\u0131s\u0131n\u0131n statik ve dinamik karakteristi\u011fi, matkap ucu geometrisi ve ucun kesme ve tala\u015f kald\u0131rmas\u0131 aras\u0131ndaki ili\u015fki\u2026\r\n\r\n<\/div>\r\n<\/div>\r\n<\/div>\r\n<\/div>\r\n<\/div>\r\n
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<\/span>Matkap ucu imalat\u0131 y\u00f6ntemi ara\u015ft\u0131rmalar\u0131<\/span><\/h2>\r\nMatkap ucunun geometrik parametrelerini i\u00e7erir. Kesici y\u00fczeyin a\u015f\u0131nd\u0131rma parametrelerinin kurulumu ile matkap ucunun optimizasyonu aras\u0131ndaki ili\u015fkiye odaklan\u0131l\u0131r. Bu ba\u011flamda imalat\u0131n do\u011frulu\u011fu ve a\u015f\u0131nd\u0131rma kalitesinin g\u00f6sterdi\u011fi de\u011ferlendirmeler ele al\u0131n\u0131r. Bu do\u011frultuda imalat hatalar\u0131, \u00f6l\u00e7\u00fcm ve kontrol, matkap helisel kanal i\u015flemesi, kesme hatalar\u0131 saptan\u0131r ve tasar\u0131m hesaplamalar\u0131 yap\u0131l\u0131r. Delme i\u015flemi ekipmanlar\u0131 \u00f6zellikle CNC ta\u015flama makineleri ve i\u015fleme yaz\u0131l\u0131mlar\u0131n\u0131n geli\u015fimiyle ilerleme kaydetmi\u015ftir.\r\n\r\n<\/div>\r\n<\/div>\r\n<\/div>\r\n<\/div>\r\n<\/div>\r\n
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<\/span>Delme i\u015flemi ve Delik kalitesi ara\u015ft\u0131rmalar\u0131<\/span><\/h2>\r\nDelik a\u00e7ma, delme veya delik i\u015fleme i\u015flemlerine etki eden \u00e7e\u015fitli fakt\u00f6rlerin ele al\u0131nmas\u0131na odaklan\u0131l\u0131r. \u00c7al\u0131\u015fmalar kapsam\u0131nda delme g\u00fcc\u00fc, kesici y\u00fczey gerilimi ve \u0131s\u0131 da\u011f\u0131l\u0131m\u0131n\u0131n \u00f6l\u00e7\u00fclmesi gibi meydana gelen \u00e7e\u015fitli fiziksel fenomenler analiz edilir, modellenir ve izlenir. Sarsarak delme, y\u00fcksek h\u0131zda delik a\u00e7ma, derin delik delme gibi delme i\u015flemlerinde matkap ucu kaplamas\u0131 ve kaplaman\u0131n a\u015f\u0131nmas\u0131, delme i\u015fleminin s\u00fcreklili\u011fi gibi konular ile delik pozisyonunun do\u011frulu\u011fu, d\u00fczl\u00fc\u011f\u00fc (e\u015f merkezlili\u011fi), y\u00fczey p\u00fcr\u00fczl\u00fcl\u00fc\u011f\u00fc, silindiriklik, \u00e7ap, delikte \u00e7apak kalmas\u0131 gibi delme kalitesine etki eden fakt\u00f6rlere odaklan\u0131l\u0131r.\r\n\r\n<\/div>\r\n<\/div>\r\n<\/div>\r\n<\/div>\r\n<\/div>\r\n

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HSS Matkap Ucu Ne Kadar Dayan\u0131kl\u0131?<\/strong><\/span><\/h2>\r\nKarb\u00fcr matkap u\u00e7lar\u0131n\u0131n da avantajlar\u0131 ve dezavantajlar\u0131 bulunuyor. Karb\u00fcr matkap ucu ile matkap ile delmenin zor oldu\u011fu materyalleri delebilir. Teknik olarak bozulmalar giderilebilir, uygun \u015fekilde a\u015f\u0131nd\u0131rmas\u0131 kolayd\u0131r, birbiri ile ortak bak\u0131\u015f a\u00e7\u0131s\u0131na sahip iki ana kesici kenar\u0131 bulunur ve en iyi kullan\u0131ma sahip a\u015f\u0131nd\u0131r\u0131c\u0131 makinedir.\r\n\r\nForumlarda baz\u0131 kullan\u0131c\u0131lar\u0131n sert ala\u015f\u0131m matkap ucu \u00e7ap\u0131 6 mm\u2019den b\u00fcy\u00fck oldu\u011funda karb\u00fcr matkap u\u00e7lar\u0131n\u0131n b\u00f6l\u00fcnm\u00fc\u015f yap\u0131lar olu\u015fturdu\u011funu s\u00f6ylediklerini g\u00f6r\u00fcyoruz. Fakat pratikte b\u00f6yle bir durum ile 25,5 mm ve \u00fczerinde kar\u015f\u0131la\u015f\u0131l\u0131yor. Bu \u015fekilde bir tart\u0131\u015fma hatal\u0131d\u0131r! Karb\u00fcr matkap ucu yekpare ve i\u015flemeli matkap u\u00e7lar\u0131 olmak \u00fczere iki \u00e7e\u015fite ayr\u0131l\u0131r, \u00f6l\u00e7\u00fc ile ilgili de\u011fildir. \u0130lki, yekpare\u00a0 karb\u00fcr matkap ucu arz y\u00fcksekken, y\u00fcksek talebe uygun ya da \u00fcr\u00fcnlerin y\u00fcksek hacimde imal edilmesi durumunda kullan\u0131ma uygundur. \u0130kincisi i\u015flemeli karb\u00fcr matkap ucu g\u00f6rece d\u00fc\u015f\u00fck arzda, do\u011fru talebin olu\u015ftu\u011fu ve y\u00fcksek olmad\u0131\u011f\u0131 halde, y\u00fcksek olmayan hacimde f\u0131rsat olu\u015ftu\u011funda de\u011ferlendirmekte yararl\u0131d\u0131r.\r\n\r\nKarb\u00fcr u\u00e7 ve kobalt y\u00fcksek h\u0131z \u00e7eli\u011fi (HSS) matkap ucu; acaba hangisi daha iyi? \u0130ki hammadde aras\u0131naki fark nedir? Bu iki hammadde ile imal edilmi\u015f matkap u\u00e7lar\u0131 i\u00e7in birisi iyidir, di\u011feri k\u00f6t\u00fcd\u00fcr demek do\u011fru de\u011fildir. Bu noktada kilit konu uygulamada g\u00f6rmektir! Karb\u00fcr matkap ucu y\u00fcksek sertlik, a\u015f\u0131nma direnci, y\u00fcksek verimlilik, dar tolerans aral\u0131\u011f\u0131yla \u00f6ne \u00e7\u0131k\u0131yor. Ayr\u0131ca makinede kullan\u0131m\u0131nda b\u00fck\u00fclmez yap\u0131s\u0131yla darbeli delme ve i\u015fleme h\u0131z\u0131 y\u00fcksek oldu\u011funda karb\u00fcr matkap ucu kullanmak gerekir.\r\n\r\nKobalt HSS matkap ucu ise HSS i\u00e7ermesinden dolay\u0131 daha iyi dirence sahiptir. Kenarlar\u0131 daha uzun s\u00fcre keskinli\u011fini koruyabilir. Daha yap\u0131\u015fkan yap\u0131l\u0131 materyalleri i\u015flemekte HSS matkap ucu uygundur. Elbette HSS matkap ucu g\u00fcc\u00fc yetersiz olarak bilindi\u011finden uygulama alan\u0131n\u0131n s\u0131n\u0131rl\u0131 oldu\u011fu s\u00f6ylenebilir. Ancak y\u00fcksek \u0131s\u0131larda kaplama direnci g\u00f6rece olarak d\u00fc\u015f\u00fckt\u00fcr ve delme h\u0131z\u0131 y\u00fcksek de\u011fildir! Bu y\u00fczden matkap ucu se\u00e7erken \u00e7al\u0131\u015fma duruma uygun bir se\u00e7im yapmak hala temel bir konudur. HSS matkap ucu \u00f6zelliklerinin yeterli geldi\u011fi i\u015flerde ekonomik bir se\u00e7enektir.\r\n\r\nMatkap ucu m\u00fchendislik makinelerinde yayg\u0131n olarak kullan\u0131lan bir donan\u0131md\u0131r. Delik delmekte, yekpare materyaller \u00fczerindeki k\u00f6r delikleri i\u015flemekte ve var olan delikleri geni\u015fletmekte kullan\u0131l\u0131r. Fakat farkl\u0131 \u00e7al\u0131\u015fma ortamlar\u0131nda farkl\u0131 tipte matkap u\u00e7lar\u0131 se\u00e7iliyor. Yayg\u0131n olarak kullan\u0131lan matkap u\u00e7lar\u0131 aras\u0131nda helisel matkap, hav\u015fa matkab\u0131, punta matkab\u0131, derin delik matkab\u0131 ve oyuk matkap bulunur. Delik delme ve hav\u015fa matkaplar\u0131 yekpare materyaller \u00fczerinde delik delemezler; fakat, al\u0131\u015f\u0131lageldi\u011fi \u00fczere matkap olarak s\u0131n\u0131fland\u0131r\u0131l\u0131rlar.\r\n\r\nHelisel matkap tak\u0131m tezgahlar\u0131nda en yayg\u0131n kullan\u0131lan delik i\u015fleme aletidir. Genellikle 0,25-80 mm aral\u0131\u011f\u0131nda \u00e7ap aral\u0131\u011f\u0131nda olur. Ana hatlar\u0131yla \u00e7al\u0131\u015fan b\u00f6l\u00fcm ve saptan olu\u015fur. Ad\u0131ndan da anla\u015f\u0131laca\u011f\u0131 gibi \u00e7al\u0131\u015fan par\u00e7as\u0131, burgu \u015feklindeki iki spiral oyu\u011fa sahiptir. Standart helisel matkapta kesim a\u00e7\u0131s\u0131 118 derecedir. Yatay b\u0131\u00e7ak a\u00e7\u0131s\u0131 40\u00b0 ve 60\u00b0 aras\u0131nda, geri a\u00e7\u0131s\u0131 ise 8\u00b0 ve 20\u00b0 aral\u0131\u011f\u0131nda olur. Helisel matkap sap\u0131 d\u00fcz veya konik sapl\u0131 olabilir. \u0130lki matkap kovan\u0131na yerle\u015fir, ikincisi ise makine tak\u0131m \u015faft\u0131na tak\u0131l\u0131r ya da kuyru\u011fuyla koni deli\u011fine tutturulur. HSS imalat\u0131nda genellikle helisel matkap kullan\u0131l\u0131r.\r\n\r\nDerin delik delme i\u015flemi ile delik derinli\u011fi ve delik oran\u0131, delik derinli\u011finin tak\u0131m\u0131n boyundan 6 kat ve fazlas\u0131 oldu\u011fu ko\u015fullar anlat\u0131lmak istenir. Genel olarak silah (namlu) delme, BTA derin delik delme, jet delme, DF derin delik delme i\u015flemleri \u00f6rnek g\u00f6sterilebilir.\r\n\r\n3 ya da 4 di\u015f kadar matkaplar ile delinen delikler helisel matkaba g\u00f6re daha rijit yap\u0131dad\u0131r ve olan delikleri geni\u015fletmek, geli\u015ftirmek, hassas \u015fekilde i\u015flemek ve bitirme i\u00e7in iyidir.\r\n\r\nHav\u015fa matkab\u0131 daha \u00e7ok di\u015fe sahiptir. \u015eekillendirme metodu \u015feklin gerektirdi\u011fi durumda deli\u011fin en sonuha kadar \u00e7e\u015fitli i\u015flemeler yapmay\u0131 gerektirebilir. Hav\u015fa matkab\u0131 kafas\u0131 de\u011fi\u015fik \u00e7e\u015fitlerde olabilir. Vida hav\u015fa kafas\u0131 ile ya da daha yass\u0131 bir kafa ile delik i\u00e7ten d\u0131\u015fa \u00e7e\u015fitli \u015fekillerde i\u015flenebilir.\r\n\r\nPunta matkab\u0131 ise i\u015f par\u00e7as\u0131n\u0131n merkez deli\u011finin \u015faft\u0131n\u0131 delmekte kullan\u0131l\u0131r. Punta matkab\u0131 \u00f6z\u00fcnde k\u00fc\u00e7\u00fck spiral a\u00e7\u0131l\u0131 bir helisel matkap ve hav\u015fa matkab\u0131n\u0131n birle\u015fimidir. Kompozit punta matkab\u0131 olarak da bilinir.\r\n\r\nOyuk matkap da merkezinde yer alan boru \u015feklindeki oyuk ile farkl\u0131la\u015f\u0131r. Ana kullan\u0131m alan\u0131 i\u015f par\u00e7alar\u0131n\u0131 \u00e7ekirde\u011fine kadar delmektir.\r\n

HSS Matkap U\u00e7lar\u0131 Kullan\u0131m\u0131nda Ustala\u015fmak<\/strong><\/span><\/h2>\r\nMatkap bilemekte ustala\u015fmak i\u00e7in birka\u00e7 temel beceri gerekiyor. Bu becerileri \u015f\u00f6yle s\u0131ralayabiliriz:\r\n\r\n1-) Kenar ile bileyleme tekeri y\u00fczeyini yerle\u015ftiriniz.\r\n\r\nMatkap ucunu bileylemeye ba\u015flamadan \u00f6nce, ilk olarak matkab\u0131n ana kesici y\u00fczeyi ve bileyleme tekerinin y\u00fczeyini yatay d\u00fczlemde yerle\u015ftiriniz. Matkap ucunu bileylemeye ba\u015flamadan \u00f6nce ilk olarak matkap ucunun ana kesici kenar\u0131n\u0131 ve ta\u015flama tekerinin y\u00fczeyine yatay d\u00fczlemde yerle\u015ftiriniz. Bu durumda bileylenecek kenar\u0131n ta\u015flama tekerinin y\u00fczeyine yerle\u015fmesini sa\u011flan\u0131rken, b\u0131\u00e7a\u011f\u0131n keskin y\u00fczeyinin geri kalan k\u0131sm\u0131 da ta\u015flanmal\u0131d\u0131r. Bu pozisyon matkap ucuna ve ta\u015flama tekerinin pozisyonlar\u0131na g\u00f6re de\u011fi\u015fir. Bundan sonra yava\u015f\u00e7a ta\u015flama tekerinin y\u00fczeyine matkap ucu kenar\u0131 yaslan\u0131r.\r\n\r\n2-) U\u00e7 ekseni ve teker y\u00fczeyi aras\u0131ndaki e\u011fri 60 derecelik a\u00e7\u0131da olmal\u0131.\r\n\r\nBu a\u00e7\u0131 matkap ucunun u\u00e7 k\u0131sm\u0131na ait bir de\u011ferdir ve bu a\u00e7\u0131 yanl\u0131\u015f oldu\u011funda do\u011frudan u\u00e7 k\u0131sm\u0131 olumsuz etkilenecektir ve ana kesici kenar ile yatay kesici kenar a\u00e7\u0131s\u0131 da etkilenir. Bu matkap ucunu a\u00e7\u0131s\u0131n\u0131 ifade eder ve teker y\u00fczeyi pozisyonu ile aras\u0131ndaki ili\u015fkiyi belirler. 60 derecelik a\u00e7\u0131ya ula\u015f\u0131ld\u0131\u011f\u0131nda genellikle uygun olan sonu\u00e7lar\u0131n elde edildi\u011fi g\u00f6r\u00fcl\u00fcr. Burada dikkat edilmesi gereken nokta matkap ucunu bileylemeden \u00f6nce yatay pozisyonuna ve pozisyon a\u00e7\u0131s\u0131na g\u00f6re dikkat edilmeli ve bu iki etken dengelenmelidir. E\u011fer do\u011fru \u015fekilde ayarlanmazsa a\u00e7\u0131daki salg\u0131 g\u00f6z ard\u0131 edilirseya da a\u00e7\u0131 ayarlamas\u0131 yap\u0131l\u0131rken kenar\u0131n yalpalamas\u0131 hesaba kat\u0131lmazsa istenilen sonuca ula\u015f\u0131lamaz.\r\n\r\n3-) Kesici kenar sapa kadar bileylenmelidir.\r\n\r\nTa\u015flama tekerinin kenar\u0131 temas ettikten sonra ana kesici kenardan milin arkas\u0131na do\u011fru i\u015flem devam eder. B\u00f6ylece maktap kenar\u0131na ta\u015flama kenar\u0131n\u0131n ilk temas\u0131ndan ve sonras\u0131nda b\u00fct\u00fcn kanat hatt\u0131 boyunca yava\u015f\u00e7a a\u015fa\u011f\u0131ya do\u011fru bileylemeye devam edilir. Matkap ucu usulca ta\u015flama tekerine dokunduruldu\u011funda, ilk seferde az miktarda bir keskinle\u015ftirme ger\u00e7ekle\u015fir ve k\u0131v\u0131lc\u0131mlar\u0131n olu\u015fumunda istikrar g\u00f6zlemlemeye dikkat edilir. Zamanla el yap\u0131lan bask\u0131n\u0131n boyutunu ayarlamaya al\u0131\u015f\u0131r. Fakat ayr\u0131ca matkap ucunun so\u011futulmas\u0131na \u00f6zen g\u00f6sterilmelidir. Kenarda ve tavlama kenar\u0131nda renk de\u011fi\u015fimine neden olaca\u011f\u0131 i\u00e7in alev olu\u015fumuna izin verilmemelidir. Kenarda y\u00fcksek \u0131s\u0131 olu\u015fumuyla kar\u015f\u0131la\u015f\u0131ld\u0131\u011f\u0131nda matkap ucu zaman\u0131nda so\u011fumaya b\u0131rak\u0131lmal\u0131d\u0131r.\r\n\r\n4-) Matkap ucunun kenar\u0131 a\u015fa\u011f\u0131 ve yukar\u0131 sallanabilmelidir, yoksa u\u00e7 ger\u00e7ek bir matkap ucu olamaz.\r\n\r\nBu standart bir matkap ucu bileme hareketidir. Ana kesici kenar ta\u015flama tekerinde yukar\u0131 a\u015fa\u011f\u0131 sallanmal\u0131d\u0131r. B\u00f6ylece matkap kafas\u0131n\u0131n \u00f6n\u00fcndeki kavrama k\u0131sm\u0131 d\u00fcz bir \u015fekilde ta\u015flama tekerine temas etti\u011finde a\u015fa\u011f\u0131 ve yukar\u0131 sal\u0131n\u0131m olmal\u0131d\u0131r. Elle s\u0131k\u0131ca tutuldu\u011funda arka tarafta sap\u0131n kalkmas\u0131n\u0131 \u00f6nlemek i\u00e7in sallanmayabilir. Yani matkab\u0131n kuyru\u011fu yatay merkez hatt\u0131n\u0131n \u00fcst\u00fcnde olamaz. Aksi takdirde u\u00e7 k\u00f6relir, kesemez. Bu en kritik ad\u0131md\u0131r ve matkap ucunun ne kadar iyi veya k\u00f6t\u00fc bileylendi\u011fini belirler ve bu ikisi aras\u0131nda b\u00fcy\u00fck bir ili\u015fki vard\u0131r. Bileylemede matkap ucunnu ta\u015flama tekerine neredeyse ba\u015flang\u0131\u00e7 kenar\u0131ndan arka k\u00f6\u015feye kadar usulca s\u00fcrtmek gerekir. B\u00f6ylece\r\n\r\nkesici y\u00fczey daha p\u00fcr\u00fczs\u00fcz bir keskinli\u011fe sahip olacakt\u0131r.\r\n

HSS Matkap U\u00e7lar\u0131n\u0131 Di\u011ferlerinden Ay\u0131ran \u00dcst\u00fcn \u00d6zelli\u011fi<\/strong><\/span><\/h2>\r\nAla\u015f\u0131m matkap ucu ve tungsten \u00e7elik u\u00e7 aras\u0131nda ne fark vard\u0131r?\r\n\r\nG\u00fcnl\u00fck i\u015flerde her g\u00fcn tungsten ve ala\u015f\u0131m matkap ucu kullan\u0131m\u0131 ile ilgili kar\u015f\u0131la\u015ft\u0131rmalar yap\u0131l\u0131r ve kafa kar\u0131\u015f\u0131kl\u0131klar\u0131 do\u011far. G\u00fcn\u00fcm\u00fczde m\u00fc\u015fterilerin a\u00e7\u0131klanmas\u0131n\u0131 istedi\u011fi en \u00f6nemli \u015fey, ala\u015f\u0131m u\u00e7 ve be\u015f u\u00e7 aras\u0131ndaki en b\u00fcy\u00fck fark\u0131n ne oldu\u011fudur.\r\n\r\nAla\u015f\u0131m u\u00e7 ve be\u015f u\u00e7 aras\u0131ndaki farka bak\u0131ld\u0131\u011f\u0131nda sadece materyalleri aras\u0131nda niteliksel fark varm\u0131\u015f gibi g\u00f6r\u00fcn\u00fcr. E\u011fer kimileri bu durumun yanl\u0131\u015f oldu\u011funu d\u00fc\u015f\u00fcn\u00fcrse, asl\u0131nda tungsten ala\u015f\u0131m matkap ucunun da matkap ucu materyali g\u00f6r\u00fcrler ve matkap ucu \u00fcretiminde kullan\u0131lan bu materyaller pazarda iki ayr\u0131 yolda yer bulmu\u015ftur. Bu nedenle pek \u00e7ok insan tungsten ala\u015f\u0131m\u0131 ve di\u011feri aras\u0131ndaki fark\u0131 g\u00f6remez. Asl\u0131nda ikisi aras\u0131nda fark yoktur. E\u011fer farkl\u0131l\u0131k varsa fark vard\u0131r. Bunu anlad\u0131ktan sonra tungsten ve alt\u0131n aras\u0131ndaki fark i\u00e7in endi\u015felenmeye gerek yoktur. \u00c7\u00fcnk\u00fc birbirleri aras\u0131nda \u00e7ok da b\u00fcy\u00fck bir fark yoktur.\r\n\r\nTezgah tak\u0131mlar\u0131n kullan\u0131ld\u0131\u011f\u0131 \u015fehirlerde imalat end\u00fcstrisi geni\u015f bir alan kaplar. Ayn\u0131 zamanda kesici tak\u0131m end\u00fcstrisinde tungsten \u00e7elik matkap, insanlar\u0131n g\u00fcnl\u00fck \u00e7al\u0131\u015fma tempolar\u0131nda genel olarak daha \u00e7ok kulland\u0131\u011f\u0131 bir alet halini al\u0131yor. Buna ek olarak bir\u00e7ok b\u0131\u00e7ak asl\u0131nda genel olarak bu \u015fekilde tan\u0131mlanm\u0131yor olsa da daima arada fark oldu\u011funu s\u00f6yleyen insanlar olacakt\u0131r. Bu y\u00fczden bazen kullan\u0131lacak ucun i\u015f par\u00e7as\u0131na kar\u015f\u0131 kullan\u0131l\u0131rken nas\u0131l ve ne kadar a\u015f\u0131naca\u011f\u0131n\u0131 bilmek \u00f6nemlidir. Bu ayn\u0131 zamanda tungsten \u00e7eli\u011fi matkap ucu imalat\u00e7\u0131lar\u0131n\u0131n da \u00fczerinde dikkatlerini yo\u011funla\u015ft\u0131rmalar\u0131 gereken \u00f6nemli bir husus...\r\n\r\nTungsten \u00e7elik geni\u015f uygulama sahas\u0131 olan, ayn\u0131 zamanda olumlu niteliklere sahip bir materyaldir.\u00a0 Tungsten \u00e7elik matkap ucu olarak en yayg\u0131n kullan\u0131lan \u00e7e\u015fitler aras\u0131nda:\r\n\r\nTungsten \u00e7elik helisel matkap,\r\n\r\nSa\u011f-sol tungsten \u00e7elik helisel matkap,\r\n\r\nTungsten \u00e7elik kademeli matkap,\r\n\r\n\u0130\u00e7ten so\u011futmal\u0131 tungsten \u00e7elik matkap,\r\n\r\nD\u0131\u015ftan so\u011futmal\u0131 tungsten \u00e7elik matkap,\r\n\r\nTungsten \u00e7eli\u011fi yaprak matkap ucu say\u0131labilir.\r\n\r\nBu temel anlay\u0131\u015f, genelde kullan\u0131lan tungsten \u00e7elik matkap u\u00e7lar\u0131n\u0131 k\u0131yaslarken, imalat\u00e7\u0131 firman\u0131n ne kadar profesyonel oldu\u011funu, \u00fcst kalite \u00fcr\u00fcn arayan m\u00fc\u015fteriye net bir \u015fekilde g\u00f6sterir.\r\n\r\nAla\u015f\u0131m ve tungsten \u00e7elik baz\u0131 insanlar\u0131n g\u00f6z\u00fcne iki ayr\u0131 materyal olarak g\u00f6r\u00fclebilir. Fakat g\u00fcn\u00fcm\u00fczde art\u0131k ala\u015f\u0131m ve tungsten \u00e7elik i\u00e7in birbiriyle ilgili tek \u00e7e\u015fit materyal oldu\u011fu s\u00f6ylenebilir.\u00a0 G\u00fcn\u00fcm\u00fczde pazarda ni\u00e7in ayr\u0131 olarak g\u00f6r\u00fcnd\u00fc\u011f\u00fcne gelirsek, insanlar\u0131n farkl\u0131 al\u0131\u015fkanl\u0131klar\u0131 nedeniyle iki y\u00f6ne ayr\u0131ld\u0131\u011f\u0131 g\u00f6r\u00fcl\u00fcyor. Fakat asl\u0131nda ala\u015f\u0131m ve tungsten ala\u015f\u0131m\u0131n ayn\u0131 oldu\u011fu s\u00f6ylenebilir ve iki \u00e7e\u015fit materyal olarak ay\u0131rmak anlams\u0131zd\u0131r. Kulland\u0131ktan sonra herkes materyallerin ayn\u0131 fakat adlar\u0131n\u0131n farkl\u0131 oldu\u011funu anlayacakt\u0131r.\r\n\r\nTungsten \u00e7elik materyal saymakla bitmeyecek kadar \u00e7ok \u00f6zelli\u011fe sahiptir. Tek tek anlatmak g\u00fc\u00e7 olsa da sekt\u00f6rdeki herkes d\u00fcnyada \u00c7in\u2019in Hunan eyaletindeki Zhuzhou \u015fehrinin tungsten \u00e7elik \u00fcretimi ile me\u015fhur oldu\u011funu mutlaka bilir. Pek \u00e7ok insan\u0131n tungsten \u00e7elik kullan\u0131larak \u00fcretilen bu matkap u\u00e7lar\u0131n\u0131 tan\u0131mas\u0131 gerekiyor. \u00c7\u00fcnk\u00fc d\u00fcnyan\u0131n en iyisi olmasa da bu matkap u\u00e7lar\u0131 \u00c7in yerel pazar\u0131ndaki tungsten \u00e7elik matkap u\u00e7lar\u0131 ile k\u0131yasland\u0131\u011f\u0131nda daha iyidir.\r\n\r\nPeki tungsten \u00e7eliklerinin karakteristik \u00f6zellikleri nelerdir? Daha \u00e7ok semente karb\u00fcr olarak bilinen tungsten \u00e7eli\u011fi y\u00fcksek sertlik, a\u015f\u0131nma direnci, g\u00fc\u00e7 ve tokluk seviyesinin iyi olmas\u0131, \u0131s\u0131 direnci, paslanma mukavemeti gibi bir dizi \u00fcst\u00fcn \u00f6zelli\u011fe sahiptir. \u00d6zellikle y\u00fcksek sertlik ve a\u015f\u0131nma direnci ile \u00f6ne \u00e7\u0131kar. \u00c7al\u0131\u015fma s\u0131ras\u0131nda \u0131s\u0131n\u0131n 500 \u2103\u2019ye ula\u015ft\u0131\u011f\u0131 ko\u015fullarda dahi temel \u00f6zelliklerini korumay\u0131 s\u00fcrd\u00fcr\u00fcr. Hatta y\u00fcksek sertlik derecesini 1.000 \u2103\u2019ye ula\u015f\u0131ld\u0131\u011f\u0131nda h\u00e2l\u00e2 korur. Tungsten \u00e7eli\u011fin materyal olarak ayr\u0131ca g\u00f6rece olarak daha k\u0131r\u0131lgan olmas\u0131 gibi bir dezavantaj\u0131 vard\u0131r. Bu y\u00fczden OBS \u00fczerine titanyum kaplama yap\u0131lan modelleri daha iyi anlamak \u00f6nem kazanm\u0131\u015ft\u0131r. OBS sol matkaba HSS materyalin adapte edilmesiyle \u00e7o\u011fu ham materyal d\u00fcnyan\u0131n en iyi paslanmaz \u00e7elik i\u015f par\u00e7as\u0131 i\u015flemesi materyali haline gelmi\u015ftir.\r\n

HSS Parmak Freze ile Frezeleme Y\u00f6ntemi<\/strong><\/span><\/h2>\r\nY\u00fcksek h\u0131z \u00e7eli\u011fi (HSS) tak\u0131m tezgahlar\u0131nda, el aletleri, makineler ile makinelerde kullan\u0131lan alet ve kesici tak\u0131mlarda geni\u015f kullan\u0131m alan\u0131na sahiptir. HSS ayn\u0131 zamanda parmak freze imalat\u0131nda yararlan\u0131lan bir materyal... HSS parmak frezeler \u00e7e\u015fitli kullan\u0131m alanlar\u0131na sahiptir ve i\u015fe g\u00f6re farkl\u0131 \u00e7e\u015fitleri zaman i\u00e7inde geli\u015ftirilmi\u015ftir.\r\n

HSS Parmak Frezeleme Uygulamalar\u0131n\u0131n Karakteristi\u011fi<\/strong><\/span><\/h2>\r\nHSS ala\u015f\u0131ml\u0131 parmak freze, matkap ucu, rayba, de\u011fi\u015fken HSS parmak freze...\r\n\r\nHSS m\u0131s\u0131r parmak freze, gong b\u0131\u00e7aklar\u0131, aluminyum HSS parmak freze...\r\n\r\nKaba deri HSS parmak rezeleri, HSS parmak frezeler, mikro \u00e7apl\u0131 HSS parmak frezeler, mikro \u00e7apl\u0131 k\u00fcresel freze b\u0131\u00e7aklar\u0131...\r\n\r\nTestere b\u0131\u00e7a\u011f\u0131 y\u00fczl\u00fc HSS parmak frezeler, testere b\u0131\u00e7aklar\u0131...\r\n\r\nMerkezleme matkaplar\u0131, helezon matkap, i\u00e7ten so\u011futmal\u0131 matkap, kademeli matkap, rayba matkap, d\u00fcz oluk a\u00e7ma matkab\u0131...\r\n\r\nStandart d\u0131\u015f\u0131 tak\u0131m, bi\u00e7imlendirme b\u0131\u00e7a\u011f\u0131, \u00f6zel grafit b\u0131\u00e7aklar ve y\u00fcksek sertlikteki HSS parmak frezeler...\r\n\r\nTak\u0131m tezgahlar\u0131nda ihtiya\u00e7 duyulan komple tak\u0131m \u00fcr\u00fcnleri, resmi bayi olman\u0131n avantaj\u0131yla uygun fiyatlarla Ata Teknik H\u0131rdavat\u2019ta... Do\u011frudan uygun imalat\u00e7\u0131 firmadan tedarik edilerek T\u00fcrkiye\u2019nin tamam\u0131nda sat\u0131\u015fa sunuluyor.\r\n\r\n\u015eimdi gelin bu sayfada HSS parmak frezelerin kullan\u0131m\u0131 karakteristi\u011finin detaylar\u0131na g\u00f6z atal\u0131m:\r\n\r\n1-) Farkl\u0131 frezeleme y\u00f6ntemleri:<\/strong>\r\n\r\nFarkl\u0131 i\u015fleme ko\u015fullar\u0131na g\u00f6re, tak\u0131mlar\u0131n kal\u0131c\u0131l\u0131\u011f\u0131n\u0131 ve \u00fcretkenli\u011fini ilerletmek amac\u0131yla ters frezeleme, frezeleme, simetrik ve asimetrik frezeleme gibi de\u011fi\u015fik frezeleme y\u00f6ntemleri se\u00e7ilebilir.\r\n\r\n2-) Her bir b\u0131\u00e7a\u011f\u0131n kesimi s\u00fcrd\u00fcrmesi:<\/strong>\r\n\r\nFrezenin her bir b\u0131\u00e7a\u011f\u0131 birbiri ard\u0131na keserken, b\u0131\u00e7aklar\u0131n kesimi s\u00fcrd\u00fcrmesi i\u00e7in \u00f6zellikle frezeleme y\u00f6n\u00fcn\u00fcn sonunda, freze kesimi dalgalanmalar\u0131 g\u00f6receli olarak b\u00fcy\u00fcyorsa, bu durumda titre\u015fim ka\u00e7\u0131n\u0131lmazd\u0131r. Titre\u015fim oldu\u011funda frekans\u0131 ve makinenin do\u011fal frekans\u0131 ayn\u0131 oldu\u011fu durumlara g\u00f6re, defalarca ger\u00e7ekle\u015fen titre\u015fim daha ciddidir. Ayr\u0131ca HSS ve HSS parmak frezelerde b\u0131\u00e7a\u011f\u0131n \u00e7atlama ya da k\u0131r\u0131lma olas\u0131l\u0131\u011f\u0131n\u0131 azaltmak i\u00e7in d\u00fczenli manuel s\u0131cak ve so\u011fuk darbe d\u00f6ng\u00fcs\u00fc ihtiyac\u0131 da vard\u0131r. B\u00f6ylece dayan\u0131kl\u0131l\u0131\u011f\u0131n\u0131n azalmas\u0131n\u0131n \u00f6n\u00fcne ge\u00e7ilebilir.\r\n\r\n3-) \u00c7oklu b\u0131\u00e7ak yap\u0131s\u0131:<\/strong>\r\n\r\n\u00c7oklu b\u0131\u00e7ak kanad\u0131 yard\u0131m\u0131yla HSS parmak freze kullanman\u0131n bir \u00e7ok avantaj\u0131 vard\u0131r. HSS parmak freze \u00e7oklu b\u0131\u00e7aklar yard\u0131m\u0131yla daha fazla besleme yap\u0131labilmesine olanak tan\u0131r, kesici kenar toplam uzunlu\u011fu fazlad\u0131r, tak\u0131m\u0131n dayan\u0131kl\u0131l\u0131\u011f\u0131n\u0131 ve imalat verimlili\u011fini geli\u015ftirmeye yard\u0131m eder. Fakat bu konuda ele al\u0131nmas\u0131 gereken iki nokta mevcuttur: \u0130lk olarak b\u0131\u00e7ak di\u015fi d\u00f6ng\u00fcsel salg\u0131 yapmaya yatk\u0131nd\u0131r. Bu durumda b\u0131\u00e7ak di\u015fleri a\u015f\u0131r\u0131 y\u00fcklenir, d\u00fczensiz a\u015f\u0131nma g\u00f6r\u00fcn\u00fcr, i\u015flenen y\u00fczeyin kalitesi olumsuz etkilenir. \u0130kinci olarak ise b\u0131\u00e7a\u011f\u0131n kesme a\u00e7\u0131kl\u0131\u011f\u0131 uygun olmal\u0131, aksi takdirde di\u015f hasar g\u00f6recektir.\r\n\r\n4-) Y\u00fcksek verimlilik:<\/strong>\r\n\r\nHSS parmak freze d\u00f6nme hareketini s\u00fcrd\u00fcrerek y\u00fcksek h\u0131zda frezelemeye imkan tan\u0131r ve bu nedenle vemilili\u011fin y\u00fckselmesine katk\u0131 sa\u011flar.\r\n\r\nM\u00fckemmel bir frezeleme tak\u0131m\u0131 i\u00e7in tungsten \u00e7elik ve HSS parmak freze de\u011ferlendirildi\u011finde performanslar\u0131 iyidir. Di\u011fer yandan \u00e7e\u015fitli ba\u011flant\u0131larla e\u015fle\u015fme ihtiyac\u0131 gidermek, i\u015fleme verimlili\u011fini ve tungsten \u00e7eli\u011fini geli\u015ftirmek, HSS parmak freze hizmet \u00f6mr\u00fcn\u00fc uzatmak amac\u0131yla i\u015fleme a\u015famalar\u0131na ve makine ba\u011flant\u0131lar\u0131na \u00f6zen g\u00f6sterilmelidir. Verimlilik i\u00e7in analiz edilmesi gereken de\u011ferler ise a\u015fa\u011f\u0131da s\u0131ralanacakt\u0131r.\r\n\r\n\u00c7al\u0131\u015fmaya ba\u015flamadan \u00f6nce ilk \u00f6nce makinenin rijitli\u011fi ve i\u015f mili beygir g\u00fcc\u00fcn\u00fc anlamak gereklidir:\r\n\r\n1 kw = 0,75 HP (\u0130\u015f mili tork de\u011feri birimi d\u00f6n\u00fc\u015f\u00fcm\u00fc)\r\n\r\na: Makinenin genel yap\u0131s\u0131 sert ray ya da do\u011frusal k\u0131zak olarak b\u00f6l\u00fcn\u00fcr (Genellikle daha iyi rijitlik i\u00e7in sertle\u015ftirilir).\r\n\r\nb: Vites tipi i\u00e7in i\u015f mili s\u00fcrme modu, d\u00fcz d\u00fc\u011f\u00fcm, dahili tip ve kay\u0131\u015f tipi (Genellikle vites tipi ile do\u011frusal i\u015fleme torku de\u011feri iyile\u015ftirilir).\r\n\r\nc: Makine i\u015f mili malafa tipi genellikle BT30 (SK30), BT40 (SK40), BT50 (SK50) ya da HSK (Y\u00fcksek H\u0131z \u0130\u015f Mili) temellidir.\r\n\r\nYukar\u0131daki tart\u0131\u015fmalar do\u011frultusunda ayn\u0131 \u00f6zelliklerdeki tungsten \u00e7elik ve HSS parmak freze; de\u011fi\u015fik tiplerde makineler olmas\u0131, i\u015fleme kapasitesi ve kesim verilerinin birbirinden farkl\u0131 olmas\u0131 nedeniyle kendine \u00f6zg\u00fc kullan\u0131m alanlar\u0131na sahiptir.","link":"https:\/\/atateknikhirdavat.net\/ata1026\/urun-kategori\/kesici-takimlar\/hss-kesici-takimlar\/matkap-uclari\/","name":"Matkap U\u00e7lar\u0131","slug":"matkap-uclari","taxonomy":"product_cat","parent":184,"meta":[],"menu_order":15,"yoast_head":"\nMatkap U\u00e7lar\u0131 - Ata Teknik<\/title>\n<meta name=\"description\" content=\"Matkap U\u00e7lar\u0131: MTE, Izar, IAT gibi markalardan 92 \u00fcr\u00fcn; teknik tablolar, \u00fcr\u00fcn kodlar\u0131 ve kataloglar. 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